June 22, 2026

Tackling CT artifacts in multi-material parts: TrueSpectrum™ at ECNDT 2026

Metal-in-plastic assemblies are some of the hardest objects to image in industrial CT. At ECNDT 2026 in Verona, we shared a practical way to image them more cleanly — and the full method is yours to explore below.

In the M.4 Radiographic Testing session, Varex Imaging presented “Eliminating Artifacts and Boosting Efficiency with Varex TrueSpectrum™ Imaging” (Talk ID326), by Dr. Jonathan Schock with co-authors Martin Hu and Mike Stamm.

The challenge is familiar to anyone inspecting multi-material parts. A steel spring inside a polymer housing — like the everyday auto-injector pen used in the talk — produces strong beam-hardening artifacts that bury the features you need to detect and measure. The conventional fix, heavy copper beam filtration, reduces those artifacts but throws away flux: more dose, longer scans, and still some residual artifacts.

TrueSpectrum takes a different route. Using dual-energy acquisition on a photon-counting detector, it reaches cleaner interiors and surfaces from a single scan — with no physical filter in the beam.

What the talk covered

The problem: Multi-material parts create beam-hardening artifacts that block both detection and measurement in CT.

Two paths, one scan: VMI tuned for interior volume; TrueSpectrum Express (TSx) for exterior surface quality — from the same acquisition.

Breaking the trade-off: Artifact reduction without the dose, time, and flux penalty of heavy beam filtration.

 

What is TrueSpectrum™ Imaging?

TrueSpectrum is Varex Imaging’s dual-energy imaging approach, built on a photon-counting detector. It gives users two complementary paths from a single acquisition: a VMI (virtual monoenergetic imaging) route tuned for the best interior-volume quality, and TrueSpectrum Express (TSx), a streamlined route that excels at exterior surface quality — without material decomposition, calibration materials, or a separate VMI step. The result is artifact reduction and efficiency, breaking the trade-off that conventional beam filtration forces.

Download the Presentation

 

Varex Tube and Detector used in presentation

 

X-ray Tube

HPE-450-54

An industrial X-ray tube built on Varex’s HPE (High Performance Emitter) technology, which concentrates the electron beam into a regular shape for a sharper, more consistent focal spot.

HPE Emitters

X-ray Detector

DC-THOR.10G

Varex’s highest-framerate photon-counting detector, built for rapid multi-energy acquisition — the detector technology behind the dual-energy scan that drives TrueSpectrum.

DC-THOR.10G